There are many factors which must be considered on how cigarettes are manufactured. Some use devices and others try to make them by hand. Some are even grown in frames which are placed outdoors and rather indoors. Here is the process of growing tobacco for you to look into:
First and foremost the growth of the plant is taken into consideration. In most warm countries or regions a plastic looking sheet is placed on the top to protect it. It will take around 8-10 weeks or so for the plant to grow. Sometimes machines will be used to sift through the items carefully too. Do not forget that the heads can be damaged or even broken this must be found out before it is placed in the tobacco making machines.
Then the harvesting of the plants begin where it is done by using priming or even slicing the stalks. Do not forget that you will have to gather the items well to cure them as they ripen quickly. You will have to consider slicing the stalk to get to the main part of the plant. This will be done to allow for wilting and before the curing of the plant shed or barn.
DRYING OR CURING
The leaves must be well cured or even dried. The air curing will be done in a natural manner. Sometimes the stalks will have to hung in an area which will have several ventilators which will allow the items to be dried. This will allow the items to be placed in a controlled temperature. Sometimes artificial or even fake heating can be used during the colder periods of the year. This can be placed or hung for around eight weeks or so. Make sure that you do buy the best automatic cigarette machines to dry and cure the items.
SORTING THE ITEMS
You must try to sort the items based on color and size. Sometimes the farmers will bring the items in even baskets or cages. They might even have to be weighed first before the conditioning and blending. Then the items are completely dried and freed of any moisture. They are then packed into barrels and placed inside. They are moist and are mixed to make different scents or flavors.
They are pressed into small cake like shapes. Some are even shredded and rolled in paper to be put into the packages or casing. A durable or large machine is used to roll it into place. The item will take each cigarette and push it into the filter from one end or area. This will increase or speed up the manufacturing process. Remember that the process takes time and effort. There are several qualified individuals who are necessary to speed the process.